Automating Signal Conditioning Setup Through Integration with Sensor Information
AuthorTate, Jeffrey J.
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RightsCopyright © International Foundation for Telemetering
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AbstractCaterpillar Inc. has been testing construction and mining equipment using Computerized Analysis Vans for two decades. During our latest van upgrade, we chose to move to PCM/FM from FM/FM mainly to increase the channel count. We also replaced our old signal conditioning that used span and balance potentiometers with computer programmable signal conditioning. This new signal conditioning requires that the gain and balance point be calculated for every channel on each test. The formulas for these calculations depend on the sensor, the signal conditioning card used, and the test requirements. Due to the number and variety of machines tested at the Caterpillar Proving Grounds, these calculations needed to be automated. Using a few initial parameters and the information from our sensor calibration database, each channel’s balance point, gain, and expected slope are calculated. This system has increased productivity, accuracy, and consistency over manually calculating these parameters. This paper covers the sensor database, the calculated parameters and an overview of the way the system works.
SponsorsInternational Foundation for Telemetering